Cape Lambert CD5C Dual Apron Feeder Change Out

Client Rio Tinto

Service  Project Delivery

Location Western Australia

Market

Mining & Industrial

Commodity Iron Ore

Overview

Following accelerated wear and chain stretch within two critical apron feeders at Cape Lambert, Linkforce delivered a major refurbishment program to restore the reliability of key rail unloading infrastructure. The project involved the replacement of major mechanical components, structural repairs and lubrication system upgrades across apron feeders AF51 and AF52. Executed within a constrained shutdown environment, the works required specialist maintenance expertise, innovative lifting methodologies and agile execution to minimise impacts to port operations.

Service Delivery Area 

• Balance Machinery

• Mechanical & Structural

• Access Solutions

• Transport & Logistics

Value Added 

• Experienced project team with extensive site knowledge and sustaining capital delivery expertise

• Agile execution approach that maintained project momentum despite equipment and access challenges

• Innovative lifting solutions that reduced downtime and eliminated unnecessary manual handling risks

• Dedicated scaffold design capability supporting safe and efficient work execution

• Strong supplier relationships providing access to specialised lifting equipment and resources

• Certified management systems aligned with ISO 9001, ISO 14001 and ISO 45001 standards

Outcome 

Linkforce successfully completed the refurbishment of apron feeders AF51 and AF52, including the replacement of chains, pans, shaft assemblies, rollers, impact rails, skirting systems and associated structural components. Despite more than 60 hours of overhead crane disruptions, the team maintained progress through alternative lifting methodologies and coordinated work fronts, restoring the reliability and performance of critical rail unloading infrastructure while achieving zero Lost Time Injuries (LTIs).